actuator the culprit? Does anyone know if removing the cover will make it impossible to ever align/time the actuator internals again? Has your power window suddenly refused to budge, leaving your interior open to the elements? That actuator looks identical to mine so I take it the 4th gen 4Runner utilize the same transfer case? FWIW, it took 25 volts before the motor would unstick. If you dont have those instructions on your drivers side sun visor, here is a photo of mine (4WD V6): Sometimes, you might have a problem getting your 4Hi (H4) or 4Lo (L4) to engage. This article applies to the Toyota Tundra (2000-present). This is fantastic info. There's a ton of info on this thread: Was there ever an answer for how to remove this actuator? 2003 Limited V8. 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Hey everyone, I'm very excited that I found this thread as I hope this fix will also cure what ails my truck. After years of experience working for the dealerships, owner John Cleveland set out to start a new kind of shop for Toyota, Lexus and Scion owners unlike any in Minnesota one that offers a competitive price point, technical prowess, honesty and environmentally friendly practices. Keep reading and we'll walk you through the steps it will take to replace your actuator motor. Then re-tighten? The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. I assume the pin / actuator got stuck mid-way and now it won't budge. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. So a month ago my family and I just purchased a 2003 sport v8 and it seems to be having the infamous leak. Just purchased a 2008 4Runner that wouldn't engage 4Lo. Thanks. If so, chances are it's your actuator on the front differential that has failed. BUT, I suppose when you have nothing else to lose; it's worth a shot. Is there any cautions one should take when doing this? I am going to have him try to document with pics if possible. Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. Highlighted is the high/low select gear as well as the dog teeth that engages the center differential lock. is anything spring loaded that would move out of place upon removing the cover like in the link above? The video comments suggest people have had success. lights illuminated. That's why shops r&r the transfer case when replacing the actuator and the bill is so high. I have a 2003 V8 Sport with 100,000 km. Hi there! Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. Mine is a 2003 V8 by the way. Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. A1 Auto Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. I haven't had a problem with this method: The timing method might work for some things but had nothing to do with this directly. The actuator was inoperable prior to any repairs anyways so nothing was really at risk here. I can across the video on YouTube (link below). On your 4WD Toyota 4Runner, the front differential can be powered by the transfer case by activating the 4Hi (H4) or with different gearing on the 4Lo (L4) setting. If youre having issues, it also doesnt hurt to change out your transfer case fluid if it is due for replacement. The electronically-controlled 4WD actuator that is located inside of the transfer case can potentially seize up if not used for prolonged periods of time. The above is pictured after the new actuator was installed in the 4WD high position (the actuator itself includes the rods that are attached to each select fork pictured). Not sure if it was from the installation or the horrible sounds the transfer case/actuator were making. Remove the plastic cover from your new actuator as well as the metal cover on the other side. Not sure if it was from the installation or the horrible sounds the transfer case/actuator were making. I can across the video on YouTube (link below). This term basically means that you should use your four-wheel drive system on a regular basis, otherwise it may stop working later down the road. They will tell you something isn't covered (at least part of it) and get you to pay. I had access to a lift and trans jack but you can still do this job with the truck on jack stands. 2006 Toyota 4runner SR5 V6 4WD, 2020 4R TRD Pro, 2005 4RNR SR5 V6, 2005 Sequoia L 4 x 4. This Toyota Tundra Actuator Problems Hello! I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. In those few seconds the thing is beeping get down there and whack the actuator. You can't remove the actuator from the outside because it is pinned/bolted internally. [] 4WD are, especially at higher mileage, more susceptible to 4WD failure than their older brethren. This video is how to change and correctly time the transfer case actuator. So use it or lose it to save yourself from future headaches. If you own a V6 4Runner like me, youll have three settings: H2, H4, and L4. Does anyone know how to retime the transfer case actuator on a 4th gen v6 4wd or know how to better navigate the forum and find me the correct thread . You will have a leak if you damage the old one. WebChanging the transfer case fluid in the 4th Gen 4Runner. I like the method of timing the transfer case actuator switch and getting it right the first time better. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. WebChanging the transfer case fluid in the 4th Gen 4Runner. Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/3rd-gencemobile.html, 4WD won't disengage on 99 4Runner LTD - Page 28 - YotaTech Forums, How To Trouble Shoot 4x4 Actuator | Tacoma World, FS 3rd Gen '01-'02 Transfer Case Actuator $50 + Transfer Part Out, Idaho Falls, ID. Not the easiest to do. Has anyone tried this? 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Reinstall the plastic cover, wiring harness and vent hose. Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. Has anyone tried the replacement part from rockauto. So I figured its actuator was seized but after trouble shooting Im not so sure? $13.99. Replace 2007 4WD shift actuator motor without removing transfer case? WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. Interesting Well I'm glad I could help. I have not seen a response or solution yet. Fear not, because we're going to show you how to replace the motor yourself, and save hundreds of dollars in the process. Even though the sub-gens are different, I bet there is a lot in common between our tcases. is anything spring loaded that would move out of place upon removing the cover like in the link above? 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Are you saying the fix is to loosen the bolts? Besides this little leak it runs and drives excellent and smooth. Are you unable to go from 2HI to 4HI? Would love it if someone has one to post. 4th gen T-Case actuator trick 2003 Limited V8. When I'm not writing and not working my day job, you can find me spending time with my family and working on home and car projects. Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. Well be open Monday-Friday, 9am-5pm! Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. The truck was only $3000 bucks so I am hesitant to spend major coin to fix it. 4th gen T-Case actuator trick 2003 Limited V8. If it's your actuator motor that has given up on you, this article will show you how to replace it and get your 4WD system functioning properly again. Toyota TSB states, in part, "An improved O-ring for the transfer case actuator was imp read more So use it or lose it to save yourself from future headaches. I am also having tcase actuator issues, but in my '00 multimode case. Or, maybe you're heading out for a weekend of fun in the mud. Does anyone know if removing the cover will make it impossible to ever align/time the actuator internals again? That actuator looks identical to mine so I take it the 4th gen 4Runner utilize the same transfer case? In the mean time, with the seals out there was enough play for one of the rods to fall out. However, I have a V8 all time 4WD and there are fewer pin-outs and switches. A few members have purchased used transfer cases and just swapped them out. The video comments suggest people have had success. It was not able to go in to 4hi. Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. Pull off the other half of the actuator. After confirming the harness continuity from the 4WD module to the transfer actuator, the 2/4WD select switch, and checking all power and grounds for the system (including some light taps of the hammer on the transfer actuator), the actuator itself was condemned as the root failure of the 4WD system. 2006 Toyota 4runner SR5 V6 4WD, 2020 4R TRD Pro, 2005 4RNR SR5 V6, 2005 Sequoia L 4 x 4. Hello, I'm currently knee deep into the transfer case actuator on the rear of the transfer case. 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